Oil and Gas Division Our Oil & Gas Division is an EPIC contractor and leader in providing fabrication and construction services across the structural steel, mechanical, electrical, instrumentation and piping disciplines for projects in the oil and gas, metals and minerals and power generation industries. Specialist sections within the division provide experienced management, extensive fabrication capabilities and skilled construction. Furthermore, we have commissioning teams for capital projects, turnarounds, shutdowns and plant maintenance.
These services are supported by flexible construction operating systems, as well as an extensive fleet of company owned cranes and equipment. The Oil & Gas and Infrastructure divisions of PETROCHEMJEYA are capable of delivering almost all multi-disciplinary construction projects world over.
EPIC Projects PETROCHEMJEYA is capable of carrying out Engineering, Procurement, Installation and Commissioning (EPIC) contracts within the Oil & Gas sector, specialising in projects with a Mechanical, Electrical and Instrumentation orientation.
We complete our works to the complete satisfaction of our client. PETROCHEMJEYA has successfully completed EPIC contracts for our clients.
PETROCHEMJEYA has expertise in mobilisation of personnel, plant and equipment required for all oil and gas refinery and petrochemical plant shutdown activities.
Operations and Maintenance At PETROCHEMJEYA, we are acutely aware of the time and monetary delays resulting from poorly -planned and shoddily executed maintenance shutdown tasks.
Therefore, meticulous attention is paid to the scheduling and logistical side of all shutdowns we undertake. We have executed shutdowns for clients.
Shutdown works included the following: • Catalyst Loading and Unloading • Heat Exchanger Refurbishment • Test-Separator Maintenance • Rotary Equipment Inspection/Testing • Vessel Cleaning • Pressure Hydro Testing • Re-installation including Instrument Dismantling • Calibration • Pumps Maintenance and Seal Replacement • Repair of Concrete Foundations • Demolition of Redundant Foundations • Pipe Supports Modification
Piping and Installation Equipped with major types of welding processes which include: • Shielded Metal Arc Welding [SMAW] • Tungsten Inert Gas Welding [TIG] • Metal Inert Gas Welding [MIG] • Fluxed Cored Arc Welding [FCAW]
PETROCHEMJEYA is able to offer piping of a range of sizes in all types of ferrous and non-ferrous materials which include: • Carbon Steel • Stainless Steel Duplex • Cupro-Nickel • Aluminium
PETROCHEMJEYA has in excess of 40 Welding Procedure Specifications [WPS] for steel. Welding procedures and welders are qualified as per ASME Sec IX and QP specification and certified by TPI. Our welders’ certifications are renewed every six months based on the successful production welds actually produced.
We have a proven track record of consistently delivering quality performance with defect free products on time. Accordingly, we encourage our customers to verify this claim by checking our weld repair rate records which are invariably under one per cent of total weld length.
Pressure Vessels PETROCHEMJEYA's fabrication facility to fabricate pressure vessels and other pressure retaining items in accordance to ASME codes, and repair and carries out alterations to pressure retaining vessels.
Our team of highly qualified engineers and QA/QC personnel possess the necessary expertise and experience to cater to the design, fabrication and repair needs of any client.
Storage Tanks Fabrication, Installation and Refurbishment. PETROCHEMJEYA has designed and manufactured above ground steel tanks to store flammable and combustible liquids and chemicals in accordance to API standards. Types of tanks include Cone Roof Tanks, Dome Roof Tanks and Floating Roof Tanks of various diameters.
PETROCHEMJEYA also undertakes tank refurbishment, replacement of shell/roof/bottom plate, desludging and all associated works, including fire detection/protection, level gauging systems, and cathodic protection.